Injection
Molded Plastic
Nameplates/Logos - Design
With the right
design, injection molded plastic nameplates can render the ultimate three dimensional
look. Designing injection molded nameplates are complex--be mindful of
the design tips below to help you render your logo or nameplate to the
best that it can be.
Unlike our
competitors, you work with ID3 president Steve Begor in all facets of
the initial design phase. Steve works with every customer until the
product actually hits the production floor. Have questions, looking for
alternative looks, seeking design suggestions? Speak with Steve today!
You can fax
prints, however black and white artwork should always be mailed or
emailed. You can also send us print/artwork on a disk; we work with
Windows and Macintosh, floppy or Zip Disk. If you have CAD files, you
can email or send them on a disk; however, we need them in
DXF format.
We work in
Illustrator, Freehand, Photoshop, Quark, 3D Pro, and Imagemaker.
Background
Plastic
nameplate backgrounds should always have a texture; textured nameplates
look much richer than non-textured nameplates. At ID3 we utilize
photo-etch textures. You can call out a Rawal or other mold texture or
let us select the texture for you. The exception to this rule is high
gloss. (Note: High gloss requires a diamond polish on the mold - much
more expensive than texturing.)
Copy
On plastic
injection molded nameplates, three dimensional copy can be raised or
sunk. At ID3 we only require 10 - 15 degrees draft on copy, as opposed
to most of our competitors who require 25 degrees draft. This results in
crisper looking copy.
Plastic
Nameplates require a minimum copy height of .020" for hot stamping
contrasting colors or metallics. Other plastic nameplate decorating
options include Heat transfers, which can be applied to raised copy as
well as flat backgrounds; Silk Screening or Pad Printing, normally
applied to flat surfaces; and paint filling, commonly applied to
recessed areas needing color.
Remember
that the artwork determines the results in building injection molded
nameplates. If there is a discrepancy in artwork sizing and print
dimensions, artwork rules. You need to supply us with good, clean
black-and-white artwork - does not have to be film. Your copy is only as
good as the artwork.
Backgrounds are also available in our new MetPlas - Metallic Look.
For
multiple copy changes on a given nameplate, we can incorporate
inter-changeable inserts. Lets discuss this first, as there are design
tricks that can be utilized to hide insert lines.
Depending on your design, we will pick the most aesthetically and
financially effective method of decorating. If your product will be
subject to UV or a hostile environment, please let us know so that we
can choose the correct decoration.
ID3 incorporates the following decorating technologies: Hot Stamping,
Pad Printing, Paint filling, Silk Screening, Chrome Plating, and
Painting. Using any of these processes, we can produce parts with
multi-color graphics that can withstand the harshest of environments.
Tooling
At ID3, we
incorporate two types of tooling systems which can save you money over
conventional injection molding tooling: "D Style" and "Arm Style".
However, if your job requires it, we also utilize conventional tooling.
"D
Style" is the most cost effective of these two systems. "D Style" parts
require a straight draw, no undercuts and 10 - 15 degrees draft on all
sidewalls. Maximum part size is 28" x 15".
On round
holes, bosses, and posts minimum draft is 5o per side. If
you are designing posts to be used with "Tinnerman"-style nuts, talk to
us first and we will show you how to incorporate draft into the design
for a snug fit. Parts made with "D Style" molds require edge gating.
Gating will be at bottom of part, unless you desire different placement.
Note: All draft is plus dimension, if you are putting your nameplate
into a recess, you need to tell us so that the mold can be built
dimension minus draft.
With an ID3 "ARM
Style Mold", your part can have undercuts as well as straight posts. The
minimum draft is 20
on all sidewalls except copy. Maximum part size is 6" x 4".
If you require a
part that is larger than 6" x 4" with undercuts then a conventional
injection mold will be required.
ID3's
"Plastic Ultimate" is available in all three types of molds. Plastic
ultimate is the rendering of your logo in a dead flat molded nameplate.
It's a difference you can see.
All Molds built by
ID3 are guaranteed for the life of the product. Exception is design
changes which require welding.
Materials
Unlike our
competitors, ID3 utilizes several different plastic materials.
Materials selected have good aesthetics and can be
decorated.
|
Material |
Heat
Deflection F |
Impact
Strength (Izod) |
|
High
Impact Styrene |
195 |
2 |
|
Acrylic |
187 |
1.1 |
|
ABS |
200 |
6.6 |
|
PC/ABS |
250 |
unbreakable |
|
Polycarbonate |
287 |
unbreakable |
|